If you’re a procurement engineer tired of tension sensors that promise 0.5% accuracy but deliver 2% drift, a system integrator struggling to pair third-party sensors with controllers, or a plant manager watching 8% of your materials turn to waste, this is for you. We build Bedook web tension control products for people like you: professionals who need reliability, not excuses. Today, let’s show you why our products aren’t just components—they’re solutions to the headaches keeping you up at night.
We’ve sat in your meetings. We’ve heard the complaints:
- “Our current sensors can’t handle 50°C in the summer—they start sending garbage data.”
- “We spent 3 weeks trying to make Brand X’s sensor talk to our PLC. It still doesn’t work.”
- “Lithium battery electrodes tear if tension spikes by 1kg—our system can’t react fast enough.”
- “Why does a ‘custom’ sensor take 3 months to deliver? We need it next week.”
These aren’t small problems. They cost time, money, and reputation. Bedook web tension control products are designed to solve them—permanently.
We don’t make “one-size-fits-all” sensors. We make a family of products that work together, because your line is a system, not a collection of parts.
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Pillow Block Sensors (TSRN/TSRI Series): The workhorses. TSRN uses CAN-Bus for smart factories, feeding real-time data to your MES. TSRI offers 0~10V/4~20mA analog outputs for legacy systems. Both hit 0.3% accuracy, thanks to our strain gauge full-bridge design and 32-bit MCU. A printing customer in Zhejiang swapped to TSRN-050C-R and cut register errors by 70%.
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Cantilever Sensors (TSEN/TSFN Series): For tight spaces. TSEN fits where pillow blocks can’t—like pharmaceutical blister lines running at 400 packs/min. It’s built-in roller option (TSEN-030C-ddd-sss-C) handles delicate aluminum foil, preventing tears by keeping tension within ±0.5kg.
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Disc Sensors (TSKN Series): For lateral force hell. Lithium battery slitting lines love these—used in pairs, TSKN-100C-17-C resists side forces to keep 10μm electrodes intact. A Jiangsu customer saw waste drop from 8% to 1.2% after switching.
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Controllers That Speak Your Language: ETC-200 drives magnetic particle brakes with 4A precision, perfect for high-speed film. MTC-100 talks CANOpen to servo motors, ideal for textile rewinding. Both plug into Bedook sensors and most third-party ones—no integration nightmares.
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TAP63 Transducer: The traffic cop. It pulls data from 6 sensors at 2000 samples/second, converting CAN-Bus to analog or Ethernet for your PLC. A solar panel maker in Hebei uses it to sync 4 TSRN sensors, stabilizing EVA film tension during lamination.
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Our Chip, Our Edge: We built the MVDC dynamic compensation chip in-house. It fights temperature swings (-10°C~+60°C) and vibration, so accuracy stays at 0.3%—not 0.3% on good days.
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Plug-and-Play, No Surprises: Whether your line uses CAN-Bus, Ethernet, or old-school analog, our products integrate. We’ve pre-tested compatibility with Siemens, Mitsubishi, and Allen-Bradley PLCs—so you don’t have to.
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Tough Enough for Your Floor: Every sensor survives 500G impacts and 10-55Hz vibrations. We blast them with EMC tests to kill interference. They’ll outlast your production line, not the other way around.
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We Build What You Need: Need a 10kg sensor with a flight plug? A 100kg one with RJ45? We’ve made 3000+ custom variants. Tell us your weird spec—we’ll make it work.
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We Answer the Phone (Fast): Our tech team responds in 2 hours, not 2 days. Last month, a Turkish integrator needed help calibrating a TSEN sensor over video—we got them to ±0.1mm in 45 minutes.
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Lithium Battery Slitting
Ultra-thin electrode films (≤10μm) tear easily under unstable tension. Bedook’s TSKN disc sensors (paired) resist lateral forces, maintaining 0.3% accuracy. A Jiangsu manufacturer cut waste from 8% to 1.2% using TSKN-100C-17-C, even at 250m/min.
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Flexible Packaging Printing
Multi-color register errors ruin packaging. TSRI-050V-T sensors (0~10V output) pair with ETC-200 controllers to stabilize PET film tension. A Zhejiang printer reduced misalignment from 0.5mm to ±0.1mm, boosting yield by 15%.
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Wide-Web Textile Weaving
3m+ fabrics wrinkle from uneven weft tension. TSBN-050C-R side-mounted sensors (CAN-Bus) feed data to FWFI stands, adapting to cotton elasticity. A Shandong mill improved uniformity by 70%, cutting reworks.
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PV Film Lamination
0.1mm-thick EVA films drift during solar panel bonding. FQ-LS24-E laser sensors (±40μm accuracy) detect edges, while EWD-U800 actuators adjust position. A Hebei solar plant kept deviation under ±0.05mm, preserving cell efficiency.
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Pharmaceutical Blister Packs
Aluminum foil tears at 400 packs/min due to over-tension. TSEN-030C-035-C cantilever sensors (with roller) work with MTC-100 servo controllers to tweak torque, lifting a Jiangxi pharm’s yield to 99.9%.
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Metallurgical Strip Processing
Hot-rolled steel (60°C) warps from tension spikes. TSRN-100C-R sensors (wide temp range) send data to hybrid controllers, stabilizing tension within ±1kg. A Henan metal processor reduced automotive strip defects by 40%.
Since 2008, we’ve focused on one thing: making Bedook web tension control products you can bet your production line on. Our Baoding factory runs on Toyota’s TPS system—lean, precise, relentless about quality.
Today, our new plant (150% more capacity) cranks out sensors that meet ISO9001, CE, RoHS, and UKCA. We test every unit: high temp, low temp, vibration, you name it. If it doesn’t pass, it doesn’t ship.
We’re not just building products—we’re building trust. That’s why 3000+ customers in printing, lithium battery, and textiles keep coming back.
Bedook web tension control products aren’t just about sensors or controllers—they’re about solving the tension problems that slow you down. From 0.3% accuracy to seamless integration, from custom solutions to 24/7 support, we’re here to make your production line run smoother, waste less, and perform better.
Extended reading:
What is Web Tension & Web Guiding System? Its Characteristics And How To Choose
What Is Web Tension Control System? A Complete Guide to Principles & Components
What Is Web Guiding Control System? The Technical Secret to Keeping Materials on Track
How to Choose the Best Web Tension & Guiding System Manufacturer: Why Bedook Stands Out
Bedook Web Guiding Control Products: Precision That Stops Deviation in Its Tracks
How to Select Bedook Web Tension Control System: A Step-by-Step Guide for Precision
How to Select Bedook Web Guiding Control System: A Practical Guide for Precision
Explore Bedook: Your Trusted Sensor Manufacturer
At Bedook, we specialize in designing, developing, and manufacturing a comprehensive range of proximity sensors and switches. Our extensive product lineup includes:
With over 10,000 detailed product variations and a robust R&D team, we take pride in our ability to meet your unique requirements with tailored solutions and reliable performance.
Whether you’re seeking off-the-shelf products or customized designs, Bedook offers the expertise and production capacity to ensure your satisfaction.
We value your interest in our products and warmly encourage you to send us an inquiry. Let us help you find the perfect sensor solution for your application.
Thank you for considering Bedook—your trusted partner in innovation and quality manufacturing. We look forward to collaborating with you!
How to Choose the Best Web Tension & Guiding System Manufacturer: Why Bedook Stands Out
Bedook Web Guiding Control Products: Precision That Stops Deviation in Its Tracks
