Why How to Select Bedook Web Tension Control System Matters！ Let’s be honest—picking a web tension control system can feel like guessing. You’ve seen the results of wrong choices: 8% of lithium electrode films torn, 0.5mm register errors ruining print runs, or sensors that die when your factory hits 50°C. But it doesn’t have to be this way.
Today, we’re breaking down how to select Bedook Web Tension Control System—not with vague advice, but with actionable steps tailored to your line. Whether you’re a procurement engineer sourcing for a new textile mill, a plant manager fixing a problematic battery line, or an integrator needing seamless PLC integration, this guide turns confusion into confidence.
We built this for professionals like:
- Procurement engineers tired of sifting through specs that don’t match your material (looking at you, 10μm films vs. 3mm metal strips).
- Plant managers losing money to scrap—we’ve seen lines cut waste from 8% to 1.2% with the right system.
- System integrators who need sensors, controllers, and actuators that actually talk to each other (no more late nights troubleshooting CAN-Bus errors).
How to Select Bedook Web Tension Control System starts with understanding your line—not generic “best practices.”
Before picking a single component, ask:
- What are you running? A 10μm lithium electrode film tears at 2kg tension; a 3m textile roll needs flexibility. We design Bedook systems around this: TSKN disc sensors for delicate films, TSBN side-mounted sensors for wide textiles.
- How fast is your line? 200m/min printing? 250m/min slitting? Our TSRN sensors sample 2000 times/second—fast enough to catch tension spikes before they ruin materials.
- What’s your precision goal? Batteries need ±0.3% accuracy; some textiles tolerate ±1%. We’ll match you to sensors that hit your target (our TSRI series nails 0.3%—no exceptions).
A Jiangsu battery maker skipped this step once, using a generic sensor. They switched to TSKN-100C-17-C after 8% waste—now they’re at 1.2%. Don’t repeat their mistake.
Bedook web tension control systems live and die by their sensors. Here’s how to pick:
- Pillow Block Sensors (TSRN/TSRI): The workhorses. TSRN uses CAN-Bus for smart factories (syncs with your MES); TSRI has 0~10V/4~20mA analog outputs for legacy lines. A Zhejiang printer used TSRI-050V-T to cut register errors from 0.5mm to ±0.1mm.
- Cantilever Sensors (TSEN): For tight spaces—like pharmaceutical blister lines. The TSEN-030C-035-C fits where pillow blocks can’t, keeping aluminum foil tension steady at 400 packs/min.
- Disc Sensors (TSKN): Must be paired to fight lateral forces (critical for battery slitting). Their 17mm bearing hole fits standard shafts, and they resist 500G impacts—no more sensor failures.
Sensors need a controller that acts fast. We match based on your actuator:
- ETC-200: For magnetic particle brakes/clutches (great for low-speed lines like packaging). It drives 4A current, keeping tension steady at 100m/min.
- MTC-100: For servo motors (high-speed lines like solar film). It uses CANOpen to adjust torque in <50ms—vital when running 300m/min.
A solar plant paired MTC-100 with TSRN sensors—their EVA film tension now stays within ±0.5kg, boosting panel efficiency.
We see this mistake often: picking a 100kg sensor for a 20kg job. It kills accuracy. Use our formula:
Sensor Range = 1.5 (Safety Factor) × (Roller Weight + Target Tension × Angle Factor) / Number of Sensors
Example: 20kg roller + 8kg tension (180° angle, factor = 2.0) with 2 sensors → 30kg range. We’ll point you to TSRN-050C-R (50kg range) for headroom.
- PLC Integration: Our systems speak CAN-Bus, Ethernet, and analog—pre-tested with Siemens, Mitsubishi, and Allen-Bradley. No more “will it work?” stress.
- Toughness: All sensors survive -10°C~+60°C, 10-55Hz vibrations, and EMC interference. A Shandong textile mill runs TSBN-050C-R in 90% humidity—no issues.
We don’t just sell parts—we guide you:
- Free Consultation: Tell us your material, speed, and space—we’ll send a custom quote.
- 3D Models: Test-fit sensors in your line with our CAD/STP files (sent same day).
- Technical Support: Our team responds in 2 hours to help with calibration (remember that Turkish customer? We fixed their 0.5mm drift in 45 minutes over video).
How to Select Bedook Web Tension Control System isn’t about luck—it’s about matching your line to components built for your challenges. From 0.3% accuracy to seamless integration, we’re with you every step.
Extended reading:
What Is Web Tension & Web Guiding System? Its Characteristics And How To Choose
What Is Web Tension Control System? A Complete Guide to Principles & Components
What Is Web Guiding Control System? The Technical Secret to Keeping Materials on Track
How to Choose the Best Web Tension & Guiding System Manufacturer: Why Bedook Stands Out
Bedook Web Tension Control Products: Precision That Transforms Your Production Line
Bedook Web Guiding Control Products: Precision That Stops Deviation in Its Tracks
How to Select Bedook Web Guiding Control System: A Practical Guide for Precision
Explore Bedook: Your Trusted Sensor Manufacturer
At Bedook, we specialize in designing, developing, and manufacturing a comprehensive range of proximity sensors and switches. Our extensive product lineup includes:
With over 10,000 detailed product variations and a robust R&D team, we take pride in our ability to meet your unique requirements with tailored solutions and reliable performance.
Whether you’re seeking off-the-shelf products or customized designs, Bedook offers the expertise and production capacity to ensure your satisfaction.
We value your interest in our products and warmly encourage you to send us an inquiry. Let us help you find the perfect sensor solution for your application.
Thank you for considering Bedook—your trusted partner in innovation and quality manufacturing. We look forward to collaborating with you!
Bedook Web Guiding Control Products: Precision That Stops Deviation in Its Tracks
How to Select Bedook Web Guiding Control System: A Practical Guide for Precision
