How to Use BEDOOK Solar Solder Ribbon Fusion Splicer

How to Use BEDOOK Solar Solder Ribbon Fusion Splicer? The BEDOOK Solar Solder Ribbon Fusion Splicer is a compact, high-performance tool designed for seamlessly joining solar solder ribbons in photovoltaic (PV) module manufacturing, battery repair, and industrial maintenance. Its portable design, user-friendly interface, and rapid fusion capabilities make it ideal for professionals working in solar panel assembly, DIY projects, or on-site repairs. This guide covers everything from setup to advanced troubleshooting, ensuring you maximize efficiency and achieve flawless welds every time.

1. What is the BEDOOK Solar Solder Ribbon Fusion Splicer?

The BEDOOK Fusion Splicer uses instant high-current pulses (up to 650A) to melt and fuse two solder ribbons within seconds. This process creates a strong, conductive bond without damaging the delicate solar cells or battery tabs. Key components include:

• Power button: Controls startup, shutdown, and power adjustment.
• Battery indicator: Displays real-time battery levels (blue LED lights).
• Power level indicator: Shows welding intensity settings.
• Type-C charging port: Supports fast 5V/2A charging.

Applications:

• Solar panel ribbon splicing for residential/commercial PV systems.
• Repairing lithium battery packs (e-bikes, power tools).
• Industrial metal strip welding (e.g., conveyor belts, machinery).

2. Key Advantages

✅ Portability & Compact Design
Weighing less than 500g and sized at 153×80×42mm, this tool fits easily into toolkits for fieldwork or workshops.

✅ High-Speed Welding
Complete a fusion in 2 seconds—5x faster than traditional soldering irons.

✅ Intelligent Safety Features

• Auto-shutdown after 10 minutes of inactivity.
• Error alerts via beep tones for low battery or improper clamping.

✅ Adjustable Power Levels
Short-press the power button to boost welding intensity for thicker ribbons (0.2mm+).

✅ Long-Lasting Battery
The 5600mAh battery supports 200+ continuous welds on a single charge.

✅ Universal Compatibility
Works with round, flat, or triangular solar ribbons (up to 0.2mm thick).

3. How to Use the BEDOOK Solar Solder Ribbon Fusion Splicer

Step 1: Power On the Device

• Press and hold the power button for 3 seconds until the battery indicator lights up.
• Check the battery level:
  • Solid blue: ≥50% charge (ready to use).
  • Blinking blue: <20% charge (recharge immediately).

Step 2: Set the Welding Power

• By default, the splicer uses Level 1 power (ideal for 0.1–0.15mm ribbons).
• To increase power, short-press the power button (Level 2 for 0.15–0.2mm ribbons; Level 3 for stubborn materials).

Step 3: Align and Clamp the Ribbons

• Clean the ribbon ends and clamp them tightly in the fusion slot. Ensure no gaps or debris.
• The splicer will emit 1 beep to confirm proper alignment.

Step 4: Initiate Fusion

• Wait 2 seconds after the first beep. The device will sound 3 rapid beeps, signaling fusion begins.
• Hold the tool steady until it beeps once more (fusion complete).

Step 5: Inspect the Weld

• Remove the fused ribbon and check for a smooth, shiny joint.
• If weak: Repeat Steps 3–4 with higher power (short-press the button).

Step 6: Power Off

• Press and hold the power button for 3 seconds to shut down.
• Let the device auto-shut down after 10 minutes of inactivity to conserve battery.

4. Charging

1. When to Charge
   • Recharge when the battery indicator blinks blue or after 150+ welds.
2. Charging Steps
   • Connect a 5V/2A charger to the Type-C port.
   • The battery light will blink blue during charging and turn solid blue when fully charged (~2.5 hours).
3. Storage Tips
   • For long-term storage, charge the battery to 100% and recharge every 60 days to prevent degradation.

The BEDOOK Solar Solder Ribbon Fusion Splicer combines portability, precision, and power to streamline solar ribbon welding tasks. By following this guide, you can optimize performance, extend battery life, and achieve professional-grade results in photovoltaic repairs or industrial applications.