BEDOOK EWFl-A Integrated Web Guiding Stand

BEDOOK EWFl-A Integrated Web Guiding Stand is a high-performance solution designed to streamline web deviation rectification in industrial automation.

Engineered with a focus on precision and durability, this stand combines a robust aluminum structure with integrated sensor support, enabling seamless integration with BEDOOK’s ultrasonic and photoelectric sensors.

As a cornerstone of BEDOOK’s web guiding portfolio, the EWFl-A stands out for its modular design, allowing manufacturers to customize roller lengths and surface treatments for diverse web materials, from delicate films to heavy fabrics.

Product Features (BEDOOK EWFl-A Integrated Web Guiding Stand)

Designed for versatility, the EWFl-A Integrated Web Guiding Stand offers a comprehensive solution for web guiding in high-speed production lines.

BEDOOK’s expertise in mechanical engineering is evident in its precision-machined rollers and rigid frame, which maintain alignment even under high tension. The stand’s integrated CAN-Bus interface simplifies connection to BEDOOK’s controllers (e.g., XPC-100M), reducing setup time and enhancing operational efficiency in packaging, printing, and textile industries.

• Modular Roller Configuration: The EWFl-A supports roller lengths from 160mm to 600mm, allowing users to tailor the stand to specific web widths. This modularity contrasts with fixed-width competitors, enabling quick adaptation to product changes. For example, a packaging line can switch from narrow label rolls to wide carton sheets by simply replacing rollers, a flexibility that saves costs compared to purchasing multiple stands.
• High-Quality Surface Treatments: Roller surfaces are available in silicon coating (S), carbon fibre (F), or anodized finishes (A/B), catering to different material needs. Silicon coating reduces friction for delicate films, while carbon fibre enhances durability for abrasive materials. Competitors often offer limited surface options, forcing users to apply aftermarket coatings that may compromise performance.
• Precision Centering Mechanism: The stand’s rollers’ centering distance is optimized for minimal web skew, with tolerances as low as ±0.1mm. This precision is critical in applications like medical device packaging, where misalignment can contaminate sterile products. Unlike basic stands with manual adjustments, the EWFl-A’s pre-calibrated centering ensures consistent performance.
• Integrated Sensor Compatibility: Built-in mounts for BEDOOK’s WS-UT ultrasonic and WS-IR photoelectric sensors eliminate the need for external brackets. This integration reduces installation time and ensures optimal sensor positioning, a key advantage over stands that require custom sensor mounts or other adapters.
• Rugged Industrial Construction: The aluminum frame and stainless-steel components provide IP50 protection against dust and light splashes, suitable for harsh environments like paper mills or outdoor manufacturing. Competitors using plastic frames may warp or corrode over time, but the EWFl-A’s metal construction ensures long-term reliability.
• User-Friendly HMI Integration: Optional 4.3″ TFT touchscreen HMIs enable real-time monitoring of web position and deviation values. Operators can adjust settings via intuitive menus, reducing training time compared to stands with complex button controls. The HMI’s CAN-Bus connectivity syncs seamlessly with BEDOOK controllers for unified system management.

Product Parameters

Product Applications

• Pharmaceutical Packaging: Guides sterile films in blister pack production, maintaining precision to prevent contamination during sealing.
• Textile Lamination: Manages multi-layer fabric webs in adhesive coating processes, ensuring uniform lamination without wrinkles.
• Flexible Electronics: Positions ultra-thin PCBs in roll-to-roll manufacturing, critical for consistent component placement in OLED displays.
• Food Packaging: Aligns plastic films in high-speed bagging lines, ensuring accurate sealing and cutting for fresh produce packaging.
• Aerospace Composites: Guides carbon fiber sheets in aircraft component layup, supporting the precise alignment needed for structural integrity.

Product Summary

The BEDOOK EWFl-A Integrated Web Guiding Stand delivers modular precision with roller lengths 160-600mm and surface treatments for diverse materials. Its sensor integration and precision centering make it ideal for pharmaceutical, textile, and electronics applications requiring tight web control.

Built with rugged aluminum and IP50 protection, this stand withstands industrial environments while simplifying setup via optional HMI. BEDOOK’s design prioritizes long-term reliability and adaptability, making the EWFl-A a strategic choice for manufacturers seeking seamless web guiding across multiple production lines.