BEDOOK FQ Laser CMOS Web Guiding Sensor(web deviation rectifying sensor)

The FQ Laser CMOS Web Guiding Sensor from BEDOOK represents a pinnacle of precision in industrial web deviation rectification. Leveraging advanced Laser CMOS technology, this sensor delivers sub-millimeter accuracy for edge or centerline detection, making it ideal for high-precision applications where traditional sensors fall short.

As part of BEDOOK’s innovative sensor portfolio, the FQ series combines robust hardware with intelligent software to ensure reliable performance in demanding environments, from semiconductor manufacturing to high-speed packaging lines.

Product Features (BEDOOK FQ Laser CMOS Web Guiding Sensor)

Designed for versatility, the FQ Laser CMOS Web Guiding Sensor excels in detecting transparent, reflective, or ultra-thin materials, thanks to its laser-based measurement principle. BEDOOK’s engineering expertise is evident in its dual-sensing range design (0~10mm and 0~24mm), catering to both micro-precision and medium-range applications.

With CANBus and EtherCAT compatibility, this sensor integrates seamlessly into modern automation systems, offering manufacturers a future-proof solution for web guiding challenges.

• Unmatched Precision for Demanding Applications: The FQ series sets a new standard with ±40μm linear accuracy (FQ-LS10 models), outperforming traditional photoelectric sensors by an order of magnitude. For example, in semiconductor wafer handling, where deviations of even 100μm can damage components, the FQ-LS10’s precision ensures flawless alignment of delicate films or PCBs. Competitors’ sensors with sub-millimeter accuracy struggle in such scenarios, making the FQ series indispensable for high-reliability industries.
• Dual Sensing Ranges for Diverse Needs: The sensor offers 0~10mm and 0~24mm sensing ranges, allowing users to select the optimal model for their application. FQ-LS10 models excel in micro-precision tasks like OLED panel assembly, while FQ-LS24 models suit broader applications like textile rolling. This dual-range flexibility eliminates the need for multiple sensor types, reducing inventory costs compared to single-range competitors.
• High-Speed Communication Protocols: With CANBus and EtherCAT support, the FQ sensor enables real-time data transmission at up to 100 Mbps, ensuring minimal latency in fast-paced production lines. Unlike sensors with proprietary communication protocols, the FQ series integrates effortlessly with PLCs and industrial PCs, making it compatible with both legacy and cutting-edge automation systems.
• Rugged IP67 Sensing Head: The IP67-rated sensing head withstands water immersion and dust ingress, making it suitable for harsh environments like automotive painting lines or food processing facilities. Competitors’ sensors with lower ingress protection (e.g., IP54) may fail in wet or dusty conditions, whereas the FQ series ensures uninterrupted operation even in challenging settings.
• Advanced Signal Processing: The built-in 32-bit MCU and noise-filtering algorithms eliminate interference from ambient light (up to 5000 lux of sunlight), ensuring stable readings in poorly controlled lighting environments. This is a critical advantage over basic laser sensors, which often suffer from false readings due to external light sources.
• User-Friendly Calibration System: The sensor features an OLED display and one-touch calibration via the controller, reducing setup time to minutes. Operators can monitor real-time position data and adjust sensitivity without specialized software, a stark contrast to competitors that require complex PC-based calibration tools.

Product Parameters

Product Applications

• Semiconductor Manufacturing: Guides ultra-thin wafers and flexible PCBs with ±40μm accuracy during bonding and lamination, ensuring precise component placement.
• Optical Film Production: Tracks edges of transparent PET films in roll-to-roll coating lines, preventing wrinkles and ensuring uniform thickness.
• Medical Device Assembly: Positions sterile films or tubing in surgical pack manufacturing, meeting strict hygiene and precision standards.
• Automotive Electronics: Aligns conductive films in battery electrode production, critical for consistent energy storage performance.
• Aerospace Composite Handling: Detects edges of carbon fiber sheets during aircraft component fabrication, ensuring seamless layup and reducing material waste.

Product Summary

The FQ Laser CMOS Web Guiding Sensor delivers ±40μm accuracy and dual sensing ranges (0~10mm/0~24mm), ideal for semiconductor, optical, and medical applications. With CANBus/EtherCAT and IP67 ruggedness, it ensures reliable web deviation rectification in high-precision, harsh environments.

Featuring an IP67 sensing head and one-touch calibration, this sensor withstands industrial rigors while simplifying setup. BEDOOK’s innovative design combines laser precision with plug-and-play functionality, making it a top choice for manufacturers prioritizing accuracy and efficiency.