BEDOOK MPC-100S Web Guiding Controller (deviation rectifying controller)

The MPC-100S Web Guiding Controller from BEDOOK is a versatile solution designed to streamline web deviation rectification in industrial automation.

Engineered with CAN2.0 communication and a compact 24VDC architecture, this controller offers precise control over web guiding actuators while integrating seamlessly with electric support systems.

As part of BEDOOK’s advanced web guiding portfolio, the MPC-100S stands out for its ability to manage both deviation correction and sensor bracket positioning, making it ideal for applications requiring dual-functionality in packaging, textiles, and printing industries.

Product Features (BEDOOK RPC100-A Double Loop Web Guiding Controller )

Built for efficiency, the MPC-100S Web Guiding Controller combines robust hardware with intuitive software to simplify complex web handling tasks.

BEDOOK’s focus on user-centric design is evident in its 4.3″ TFT touchscreen HMI, which enables real-time monitoring of web position and actuator status.

With support for stepper motors and electric support systems, this controller eliminates the need for separate control modules, reducing setup time and enhancing reliability in fast-paced production environments.

• Dual-Function Control for Electric Support: Unlike standard controllers, the MPC-100S features 4 channels of limit inputs for electric sensor brackets, allowing it to simultaneously adjust both web position and sensor positioning. This dual functionality is critical in applications like wide-format printing, where sensor brackets must reposition dynamically as web widths change—a capability rarely found in single-purpose competitors.
• CAN2.0 for Real-Time Performance: Leveraging CAN2.0 protocol, the controller achieves sub-5ms response times when paired with BEDOOK’s WS-IR or FQ series sensors. This rapid feedback loop ensures minimal deviation in high-speed lines, such as in tissue paper production, where webs move at 200+ meters per minute. Competitors using slower RS-485 protocols often struggle to maintain accuracy at such speeds.
• Stepper Motor Integration: The built-in 2-channel stepper motor drive signals simplify actuator control, eliminating the need for external drivers and reducing cabling complexity. This integrated design saves up to 30% of space in control panels compared to modular setups, making it ideal for compact machinery or retrofitting older systems.
• Enhanced Safety with Isolation: Four channels of 24V bidirectional optocoupler isolation protect against voltage surges and electromagnetic interference (EMI), ensuring stable operation in harsh environments like plastic extrusion lines or metal stamping facilities. Non-isolated controllers may suffer from signal drift or sudden failures in such conditions, but the MPC-100S maintains consistent performance.
• Intuitive HMI for Multi-Task Management: The 4.3″ TFT touchscreen allows operators to toggle between web deviation control and electric support positioning via dedicated menus. For example, in textile weaving, users can switch from edge guiding to center guiding while adjusting sensor bracket angles, all from a single interface—a level of simplicity unmatched by competitors with separate control units.
• Energy-Efficient 24VDC Operation: Drawing only 50W, the MPC-100S consumes 40% less power than comparable controllers, making it suitable for energy-conscious facilities. Its wide voltage range (18VDC~28VDC) also ensures stability in regions with inconsistent power supplies, reducing the risk of downtime due to voltage fluctuations.

Product Parameters

Product Applications

• Wide-Format Printing: Adjusts both web alignment and sensor brackets for large banners or flexible packaging films, ensuring consistent print registration across varying widths.
• Textile Weaving: Manages edge guiding of heavy fabrics while repositioning sensors for different weave patterns, reducing manual adjustments during product changeovers.
• Paper Converting: Controls web deviation in toilet paper or paper towel lines, combining tension control with sensor bracket movement to accommodate roll diameter changes.
• Plastics Extrusion: Guides plastic sheets while dynamically repositioning laser sensors for thickness measurement, enhancing efficiency in PVC or PET film production.
• Automated Logistics: Aligns conveyor belts or sorting webs in parcel handling systems, using electric supports to adapt to varying package sizes and speeds.

Product Summary

The MPC-100S Web Guiding Controller offers CAN 2.0-driven precision for web deviation rectification and electric support control, ideal for wide-format printing and textile weaving. Its integrated stepper drive and isolated inputs ensure rapid, reliable performance in high-speed, high-demand environments.

With a compact design and energy-efficient 24VDC operation, this controller simplifies multi-task web handling while fitting into tight control panels. BEDOOK’s innovative dual-function design makes the MPC-100S a go-to solution for manufacturers seeking to optimize both web alignment and sensor positioning in a single unit.