BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting)

The BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting) is a testament to BEDOOK’s commitment to innovation in the sensor industry. As a leading high-tech enterprise, BEDOOK has harnessed its extensive R&D expertise to develop this sensor. It is designed to offer precise web tension measurement solutions for a wide range of industries, ensuring smooth and efficient production processes. Whether it’s in the packaging, printing, or textile sectors, the TSBI sensor is a reliable choice for maintaining optimal web tension.

Product Features (BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting))

The BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting) stands out for its compatibility and durability. Its multiple output options ensure seamless integration with various control systems, whether simple or complex. The powerful signal processing components guarantee a real-time response to tension changes. The high safety load of 120% protects the sensor from unexpected overloads, reducing the risk of damage and downtime. The side-mounting design and master/slave sensor functionality make it adaptable to different industrial setups. This sensor is a reliable choice for industries that require accurate web tension control and long-term, trouble-free operation.

• Exceptional Measurement Precision: At the heart of the BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting) lies the strain gauge full-bridge measuring principle. This technology enables the sensor to achieve an impressive 0.3% accuracy. In comparison, many competing sensors struggle to reach this level of precision. In industries like electronics manufacturing, where even the slightest deviation in web tension can cause defects in delicate components, this high-precision measurement is crucial. For example, when handling thin copper foils in circuit board production, the TSBI sensor can accurately monitor and maintain the tension, reducing the risk of material breakage or misalignment.
• Versatile Analogue Output: The TSBI series offers multiple analogue output options, including 0 – 20mA, 0 – 10V, and 0 – 5V. This versatility allows it to be easily integrated into a wide variety of control systems. Whether it’s a simple Programmable Logic Controller (PLC) or a more complex industrial automation network, the TSBI sensor can communicate effectively. In contrast, some rival sensors may only offer a single output type, limiting their compatibility and usability.
• User-Friendly Interface: The built-in OLED screen and buttons on the TSBI sensor make setup and calibration a breeze. Operators can quickly access and adjust parameters without the need for external, complex equipment. This is a significant advantage over sensors that require specialized software or additional tools for configuration. In a fast – paced industrial environment, time saved in setup can translate directly into increased productivity. For instance, in a packaging factory, operators can quickly change the sensor settings when switching between different types of packaging materials.
• Powerful Signal Processing: Equipped with a built – in weak signal processing circuit and a 32 – digit high – performance MCU, the TSBI sensor can efficiently process and transmit signals. This results in a real – time response to changes in web tension. Some competing sensors may experience delays in signal processing, which can lead to inconsistent tension control and product quality issues. The TSBI sensor’s rapid signal processing ensures that the tension control system can react promptly to any fluctuations, maintaining stable production.
• High Safety Factor: With a safety load of 120%, the TSBI Pillow Block Web Tension Sensor(side mounting) provides an extra layer of protection. In industrial applications, unexpected overloads can occur due to various factors such as material jams or sudden changes in production speed. The sensor’s ability to withstand these overloads without damage reduces the risk of unplanned downtime and costly repairs. This is especially important for industries with high-volume production requirements, where any disruption can have a significant impact on the bottom line.
• Master/Slave Sensor Functionality: The TSBI sensor supports master/slave sensor configurations, allowing for the formation of tension shafts. This feature is particularly useful in applications where multiple sensors are needed to monitor and control web tension across a wide or complex web. For example, in large – scale textile weaving operations, using master/slave TSBI sensors can ensure uniform tension across the entire width of the fabric, resulting in a higher – quality end – product. Many competing sensors lack this functionality, forcing users to find more complex and expensive solutions for multi-sensor setups.

Product Parameters

Product Applications

In the printing industry, the BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting) offers significant advantages. When printing on different materials such as paper, plastic films, or fabric, maintaining consistent web tension is essential for high-quality printing.

The TSBI sensor’s high-precision measurement ensures that the printing process is smooth, with no streaks or smudges. Its versatile analogue output allows for easy integration with printing press control systems. For example, it can be directly connected to the press’s control unit, enabling real-time adjustment of the web tension.

Compared to some other sensors, the user-friendly interface of the TSBI series is a great advantage in the printing industry, where operators may need to quickly adjust settings during production changes.

Additionally, the master/slave sensor functionality is beneficial when printing wide-format materials. Multiple TSBI sensors can be configured as master/slave pairs to monitor and control the tension across the entire width of the printing substrate, ensuring uniform ink distribution and print quality.

Product Summary

The BEDOOK TSBI Pillow Block Web Tension Sensor(side mounting) is a precision-engineered and user-friendly device. With its strain gauge full-bridge technology, it delivers 0.3% accuracy in tension measurement.

The multiple analogue output options make it adaptable to different control systems. The built-in OLED screen and buttons simplify setup and calibration, reducing the need for complex external equipment. Operating at 24vdc with a 120% safety load, it can work stably in industrial environments.

The master/slave sensor support further enhances its functionality, making it suitable for a wide range of applications, from small-scale printing shops to large-scale manufacturing plants.