BEDOOK TSBN Pillow Block Web Tension Sensor(side mounting)

The BEDOOK TSBN Pillow Block Web Tension Sensor(side mounting) is a remarkable creation by BEDOOK, a well-respected high-tech enterprise dedicated to sensor innovation. With years of expertise in sensor R&D and production, BEDOOK has engineered this sensor to meet the exacting standards of modern industries. It serves as a reliable solution for measuring web tension accurately, which is crucial for seamless production processes in various sectors.

Product Features (BEDOOK TSBN Pillow Block Web Tension Sensor(side mounting))

As part of BEDOOK’s comprehensive product portfolio, the TSBN series is designed with a focus on functionality and adaptability. This side-mounting pillow block web tension sensor is crafted to integrate smoothly into different industrial setups. Its modular design allows for easy installation and connection with other components in a web tension control system, making it an ideal choice for enhancing production efficiency.

• High-Precision Measuring Principle: The BEDOOK TSBN Pillow Block Web Tension Sensor(side mounting) utilizes the strain gauge full-bridge measuring principle. This technology enables it to achieve an outstanding accuracy of 0.3%. In contrast, many competing sensors may only offer lower accuracy levels, which can lead to significant errors in tension measurement. For example, in the textile industry, even a slight deviation in tension can result in fabric defects. The TSBN series, with its high precision, helps maintain product quality.
• Flexible Output and Connectivity: Offering CAN-Bus signal output with options for RJ45 or flight plug interfaces, the TSBN series provides great flexibility. This allows it to be easily integrated into a wide variety of control systems. Some competing sensors may have limited interface options, restricting their compatibility. The TSBN series can be connected to different types of PLCs, industrial computers, or other control devices, ensuring seamless communication and control in diverse industrial environments.
• Built – in Signal Processing Powerhouse: Equipped with a built – in weak signal processing circuit and a 32 – digit high – performance MCU, the TSBN sensor can efficiently process and transmit signals. This results in a real-time response to changes in web tension. In comparison, some rival sensors may experience delays in signal processing, which can disrupt the production process. The fast-acting signal processing of the TSBN series ensures that the tension control system can react promptly to any tension fluctuations.
• Stable Operation in Diverse Conditions: Operating at 24VDC, the TSBN series is designed to work stably in various industrial environments. It can withstand voltage fluctuations and electromagnetic interference commonly found in factories. Some competing sensors may be more sensitive to these factors, leading to inaccurate measurements or even malfunctions. The robust design of the TSBN series ensures reliable performance, reducing the risk of production disruptions.
• Generous Safety Margin: With a safety load of 120%, the TSBN Pillow Block Web Tension Sensor(side mounting) offers an additional layer of protection. In industrial applications, unexpected overloads can occur due to factors like material jams or sudden changes in production speed. The high safety load allows the sensor to tolerate these overloads to a certain extent without getting damaged, saving on maintenance costs and minimizing downtime.
• Wide-Ranging Measurement Capability: The TSBN series covers a measurement range from 10 kg to 100 kg. This wide range makes it suitable for a broad spectrum of applications. Whether it’s a small-scale operation dealing with lightweight materials or a large-scale industrial process involving heavy-duty web materials, there is a TSBN model that can meet the specific tension measurement requirements. Some competing sensor series may have a more restricted measurement range, forcing users to use multiple sensors or compromise on accuracy.

Product Parameters

Tips：

• Work together with the TAP series tension transducer to compose a multi-channel tension measuring system.
• Work together with the ETG or ETC series tension controller to compose a multi-channel magnetic particle brake/clutch tension control system.
• Work together with the MTC series tension controller to compose a multi-channel servo motor tension control system.
• Work together with the E series or T series controller to compose an integrated web tension control and web guiding system

Product Applications

In the printing industry, the BEDOOK TSBN Pillow Block Web Tension Sensor(side mounting) plays a crucial role. When printing on different materials such as paper, plastic films, or fabric, maintaining consistent web tension is essential for high-quality printing. The high-precision measurement of the TSBN series ensures that the printing process is smooth, with no streaks or smudges.

Its flexible output options allow for easy integration with printing press control systems. For example, it can be directly connected to the press’s control unit, enabling real-time adjustment of the web tension. Compared to some other sensors, the wide measurement range of the TSBN series is a significant advantage. Printing presses often handle materials with different tension requirements, and the TSBN series can adapt to these changes without sacrificing accuracy.

Additionally, the sensor’s ability to withstand the harsh environment of a printing factory, including high humidity and electromagnetic interference from the printing equipment, makes it a reliable choice for continuous operation.

Product Summary

The BEDOOK TSBN Pillow Block Web Tension Sensor(side mounting) is a high-performance device. It uses the strain gauge full-bridge principle for 0.3% accuracy in tension measurement. The CAN-Bus output with RJ45 or flight plug options makes it adaptable to various control systems. With a 24VDC power supply and a 120% safety load, it can operate stably in industrial settings. The 10 – 100 kg measurement range suits different applications, ensuring accurate web tension control in industries like printing, packaging, and textiles.

It stands out for its compatibility and reliability. Its multiple interface options make it easy to integrate into different industrial setups. The built-in signal processing components ensure a real-time response to tension changes. The ability to operate at 24VDC and withstand voltage fluctuations and interference makes it a reliable choice for continuous operation. With a wide measurement range and a high safety load, it can meet the diverse needs of industrial applications, providing accurate tension measurement and contributing to smooth production processes.