BEDOOK TSEN Cantilever Web Tension Sensor With Idler – Shaft Bushing(without roller)

The BEDOOK TSEN Cantilever Web Tension Sensor is a remarkable product developed by BEDOOK, a renowned high-tech enterprise with a strong focus on sensor innovation. Engineered with precision, this sensor is designed to meet the complex requirements of web tension measurement in various industries. It serves as a reliable solution for ensuring the stability and quality of web-based production processes. Whether it’s in the printing, packaging, or textile industry, the TSEN sensor provides accurate tension data, enabling manufacturers to optimize their operations.

Product Features (BEDOOK TSEN Cantilever Web Tension Sensor With Idler – Shaft Bushing(without roller))

The BEDOOK TSEN Cantilever Web Tension Sensor is built for seamless integration into modern industrial setups. Its cantilever design with an idler-shaft bushing (without roller) offers unique advantages in terms of installation and performance. This design allows for easy adaptation to different production line configurations, making it an ideal choice for companies looking to enhance the efficiency of their web-handling operations.

• High-Precision Measurement Technology: The TSEN Cantilever Web Tension Sensor utilizes the strain gauge full-bridge measuring principle, which is key to its high-precision performance. This technology enables the sensor to achieve an accuracy of 0.3%, outperforming many competitors in the market. In industries where even minor tension variations can lead to product defects, such as in the manufacturing of high-end electronics components, this level of precision is crucial. For example, in the production of flexible printed circuits, precise tension control ensures that the thin films are evenly stretched, preventing breaks and ensuring proper electrical conductivity.
• Efficient Signal Output and Connectivity: With CAN-Bus signal output and a flight plug interface, the TSEN sensor offers seamless connectivity to a wide range of control systems. CAN Bus is a widely used and reliable communication protocol in industrial automation, allowing for fast and accurate data transfer. The flight plug interface is also designed for easy installation and connection, reducing the time and effort required for setup. Some competing sensors may use less common or less reliable communication methods, which can lead to data transfer issues and compatibility problems.
• Built – in Signal Processing Capability: Equipped with a built – in weak signal processing circuit and a 32 – digit high – performance MCU, the TSEN sensor can effectively process and transmit signals. This results in a real-time response to changes in web tension. In contrast, some rival sensors may have slower signal processing speeds, causing delays in tension adjustment and potentially affecting product quality. The fast-acting signal processing of the TSEN sensor ensures that the tension control system can react promptly to any fluctuations, maintaining stable production.
• Stable Operation in Industrial Environments: Operating at 24VDC, the TSEN sensor is designed to work stably in the often-harsh conditions of industrial environments. It can withstand voltage fluctuations, electromagnetic interference, and mechanical vibrations that are common in factories. Many competing sensors may be more sensitive to these factors, leading to inaccurate measurements or even malfunctions. The robust design of the TSEN sensor ensures reliable performance, reducing the risk of production disruptions.
• High Safety Margin: The TSEN Cantilever Web Tension Sensor has a safety load of 120%, providing an extra layer of protection during operation. In industrial applications, unexpected overloads can occur due to various reasons, such as material jams or sudden changes in production speed. The high safety load allows the sensor to tolerate these overloads to a certain extent without getting damaged, saving on maintenance costs and minimizing downtime.
• Cost-Effective Solution: Compared to some competitors, the TSEN sensor offers a cost-effective solution without compromising on performance. Its reliable operation, high-precision measurement, and easy integration into existing systems mean that companies can achieve accurate web tension control without having to invest in expensive and complex equipment. This makes it an attractive option for small and medium-sized enterprises as well as large-scale manufacturers looking to optimize their production costs.

Product Parameters

Product Applications

The TSEN Cantilever Web Tension Sensor is a high-performing device. It uses advanced strain gauge technology for accurate tension measurement, achieving 0.3% accuracy. The CAN-Bus output and flight-plug interface make it easy to connect to different control systems.

With a 24VDC power supply and a 120% safety load, it can operate stably in industrial settings. The 10 – 50 kg measurement range suits various applications, ensuring accurate web tension control in industries like printing, packaging, and textiles. Its built-in signal processing capabilities provide a real-time response to tension changes, contributing to high-quality production.

In the packaging industry, the TSEN Cantilever Web Tension Sensor plays a crucial role. When packaging materials such as plastic films, paper, or cardboard are being processed, maintaining consistent web tension is essential for the quality of the final product.

The high-precision measurement of the TSEN sensor ensures that the packaging materials are properly formed and sealed. For example, in the production of food packaging, precise tension control prevents wrinkles and tears in the film, which could lead to product spoilage.

Its CAN-Bus output allows for easy integration with packaging machinery control systems, enabling real-time adjustment of the web tension. Compared to some other sensors, the TSEN sensor’s ability to withstand the harsh environment of a packaging factory, including high humidity and mechanical stress, is a significant advantage.

Additionally, the cost-effectiveness of the TSEN sensor makes it a practical choice for packaging manufacturers looking to balance quality and cost.

Product Summary

The TSEN Cantilever Web Tension Sensor stands out for its cost-effectiveness and compatibility. It offers a reliable and accurate tension measurement solution at a competitive price. The CAN-Bus output allows for seamless integration with a wide range of control systems, making it adaptable to different industrial setups. The robust design, with a 24VDC operation and a 120% safety load, ensures stable performance in harsh environments. This sensor is a great choice for companies looking to improve their web-handling processes without breaking the bank, providing both accuracy and durability.