BEDOOK TSFN Cantilever Flange Web Tension Sensor(without roller)

The TSFN Cantilever Flange Web Tension Sensor(without roller) by BEDOOK is a high-end solution in the field of web tension measurement.

Leveraging the strain gauge full-bridge measuring principle, this sensor is engineered to offer minimal variability and high precision. With a built – in weak signal processing circuit and a 32 – digit high – performance MCU, it stands out as a reliable choice for industrial applications. Its CAN-Bus output and flight-plug interface make it easy to integrate into existing automation systems, providing real-time and accurate web tension data for a wide range of manufacturing processes.

Product Features (BEDOOK TSFN Cantilever Flange Web Tension Sensor(without roller))

BEDOOK TSFN Cantilever Flange Web Tension Sensor(without roller) is designed to meet the stringent demands of modern industrial web-handling operations. Its high anti-interference ability ensures stable performance even in complex electromagnetic environments.

The sensor’s real-time response and high accuracy are crucial for maintaining the quality of web-based products. Whether it’s in high-speed printing or precision packaging, this sensor plays a vital role in optimizing the production process by providing accurate tension measurements.

• Precision Measurement Principle: The use of a strain gauge full-bridge measuring principle endows the TSFN Cantilever Flange Web Tension Sensor(without roller) with exceptional precision. It can detect even the slightest changes in web tension, with an accuracy of 0.3%. In industries such as electronics manufacturing, where precise tension control is essential for the quality of thin-film components, this sensor outperforms many competitors with less accurate measurement methods.
• Advanced Signal Processing: Thanks to the built – in weak signal processing circuit and 32 – digit high – performance MCU, the sensor can handle and transmit signals with high efficiency. This advanced processing capability ensures that the measured tension data is accurate and reliable, reducing the risk of errors in the production process. In contrast, some other sensors may lack such advanced processing components, leading to less accurate data.
• High Anti-Interference Ability: The sensor’s high anti-interference ability is a significant advantage. In industrial environments filled with various electromagnetic interferences, such as in large-scale factories with numerous electrical devices, the TSFN sensor can maintain stable operation and accurate measurement. This is not always the case with competing sensors, which may be affected by external interferences and produce inaccurate tension readings.
• Real-time Response: With its real-time response characteristic, the TSFN sensor can quickly detect and report changes in web tension. In high-speed production lines, such as those in the packaging industry, where any delay in tension detection can lead to material waste or product defects, this real-time response is invaluable. It allows for immediate adjustments to be made to the production process, ensuring smooth operation.
• Convenient Interface and Output: The CAN-Bus output and flight-plug interface of the sensor make it highly convenient for integration into different automation systems. The CAN-Bus protocol enables high-speed and reliable data transmission, while the flight-plug interface simplifies the connection process. This ease of integration reduces the time and effort required for installation and setup compared to sensors with more complex or less common interfaces.
• Safety Load Feature: The sensor has a safety load of 120%, which provides an extra layer of protection. In case of unexpected surges in web tension, such as during equipment start-up or material jams, the sensor can withstand the increased load without being damaged. This feature helps to ensure the long-term reliability and durability of the sensor, reducing the need for frequent replacements.

Product Parameters

Product Applications

• Printing Industry: In printing presses, maintaining the correct web tension is crucial for high-quality prints. The TSFN sensor can accurately measure the tension of paper or film webs, preventing misalignment, wrinkling, and ink-application issues. This results in consistent and high-quality printed products.
• Packaging Industry: For packaging materials like plastic films and cardboard, the sensor ensures that the web tension is optimized during processes such as cutting, sealing, and laminating. This helps to reduce material waste, improve the efficiency of the packaging process, and enhance the overall quality of the packaged products.
• Textile Industry: In textile manufacturing, whether it’s during weaving, knitting, or fabric finishing, the TSFN sensor can monitor the tension of fabric webs. This is essential for preventing fabric stretching, distortion, and uneven dyeing, leading to higher-quality textile products.
• Paper Industry: In paper mills, the sensor plays a key role in maintaining the proper tension of paper webs during the paper-making process, including drying, calendering, and winding. This helps to ensure consistent paper thickness, smoothness, and roll quality.
• Flexible Electronics Industry: When manufacturing flexible electronic components such as thin-film sensors or flexible circuit boards, precise web tension control is required. The TSFN sensor can provide accurate tension measurements, ensuring the quality and integrity of these delicate components.

Product Summary

The TSFN Cantilever Flange Web Tension Sensor(without roller) offers high – precision measurement with a strain – gauge full – bridge principle and 0.3% accuracy. Its advanced signal processing, high anti-interference ability, and real-time response make it an ideal choice for industries that demand accurate and reliable web tension data, such as printing and electronics.

With a convenient CAN-Bus output and flight-plug interface, this sensor is easy to integrate into automation systems. The 120% safety load feature ensures its durability in the face of unexpected tension surges. BEDOOK’s TSFN sensor is a reliable and practical solution for web tension measurement in various industrial applications.