BEDOOK XPC-100L Web Guiding Controller

The XPC-100L Web Guiding Controller from BEDOOK is a high-performance solution designed to optimize web deviation rectification in industrial automation.

Engineered with advanced CAN 2.0 communication and a robust 48VDC power system, this controller delivers precise control over web guiding actuators, ensuring seamless alignment in high-load applications. As part of BEDOOK’s comprehensive web guiding portfolio, the XPC-100L combines user-friendly interfaces with industrial-grade durability, making it an ideal choice for manufacturers seeking reliable, high-power control in demanding environments.

Product Features (BEDOOK XPC-100L Web Guiding Controller)

Built for heavy-duty applications, the XPC-100L Web Guiding Controller stands out for its ability to drive high-power actuators like the EWD-U800 series, capable of handling web materials exceeding 3 tons. BEDOOK’s expertise in industrial control is evident in its 4.3″ TFT touchscreen HMI, which simplifies parameter adjustment and real-time monitoring. Whether integrated into packaging lines, textile mills, or metal processing facilities, the XPC-100L ensures stable, efficient web guiding, reducing material waste and enhancing production consistency.

• High-Power Actuator Support: The XPC-100L drives EWD-U800/Z800 actuators with up to 400W power output, making it suitable for heavy-web applications like industrial fabric rolling or steel sheet processing. Competitors’ controllers often max out at 200W, limiting their use to lighter materials, while the XPC-100L’s robust design handles high-tension webs with ease.
• CAN2.0 Communication for Real-Time Control: Leveraging CAN2.0 protocol, the controller achieves sub-millisecond data transmission with web guiding sensors (e.g., WS-UT/IR series), enabling rapid deviation correction. This is critical in high-speed production lines where delays in feedback can cause significant waste. Unlike controllers with slower RS-485 interfaces, the XPC-100L ensures tight synchronization between sensors and actuators.
• Intuitive HMI for Effortless Operation: The 4.3″ TFT touchscreen provides real-time visualizations of web position, deviation values, and actuator status. Operators can adjust PID parameters, set limit switches, and switch between manual/auto modes via intuitive menus, reducing training time compared to controllers with complex button-based interfaces.
• Multi-Channel Isolation for Reliability: With 3 channels of 24V bidirectional optocoupler isolation switching input, the XPC-100L filters out electrical noise, ensuring stable operation in environments with high electromagnetic interference (EMI). This isolation feature is absent in many budget controllers, which may suffer from false signals or system crashes in noisy settings.
• Wide Voltage Range & Protection: Operating at 48VDC (36VDC~60VDC), the controller withstands voltage fluctuations common in industrial grids. Built-in polarity reversal and over-current protection safeguard against installation errors or actuator faults, minimizing downtime and maintenance costs.
• Modular Design for Scalability: The XPC-100L’s open architecture supports future upgrades, such as integrating additional sensors or actuators. This future-proof design contrasts with fixed-function controllers, allowing manufacturers to adapt the system to evolving production needs without replacing the entire unit.

Product Parameters

Product Applications

• Heavy-Duty Packaging: Controls large-scale web guiding for corrugated board production lines, ensuring precise alignment of multi-layer paper webs in high-tension environments.
• Textile Manufacturing: Drives heavy fabric rolls in weaving or finishing processes, maintaining tension consistency for large-format textiles like carpets or industrial fabrics.
• Metal Processing: Guides steel or aluminum sheets in rolling mills, preventing edge wrinkles and ensuring uniform thickness during cold rolling or stamping.
• Pulp & Paper: Manages wide paper webs in newsprint or tissue production, where even minor deviations can lead to reel misalignment and costly rework.
• Aerospace Composite Processing: Provides high-precision control for carbon fiber layup in aircraft component manufacturing, critical for maintaining structural integrity of composite materials.

Product Summary

The XPC-100L Web Guiding Controller delivers 400W power output and CAN 2.0-driven precision, ideal for heavy-web industries like metal processing and large-format packaging. It’s 4.3″ HMI and multi-channel isolation ensure reliable, intuitive control in high-tension, high-noise environments.

Built with industrial-grade components and a wide voltage range, this controller withstands harsh conditions while offering modular scalability. BEDOOK’s design prioritizes longevity and adaptability, making the XPC-100L a strategic investment for manufacturers seeking a robust, future-ready web deviation rectification solution.