BEDOOK XPC-100M-A Web Guiding Controller (Web Deviation Rectifying Controller)

The XPC-100M Web Guiding Controller by BEDOOK is a compact yet powerful solution designed to elevate web deviation rectification in mid-range industrial applications. Engineered with CAN 2.0 communication and a 24VDC power system, this controller offers seamless integration with BEDOOK’s EWD-U300 series actuators, delivering precise control for web materials up to 1.5 tons.

As a cornerstone of BEDOOK’s web guiding lineup, the XPC-100M combines advanced functionality with user-centric design, making it ideal for manufacturers seeking reliable performance in the packaging, printing, and textile industries.

Product Features (BEDOOK XPC-100M-A Web Guiding Controller)

Designed for versatility, the XPC-100M Web Guiding Controller stands out for its ability to drive both single and dual-web guiding systems with equal precision. BEDOOK’s focus on industrial durability is evident in its rugged IP50-rated housing and wide temperature tolerance, ensuring stable operation in challenging environments.

Whether used in small-scale production lines or integrated into larger automation systems, the XPC-100M simplifies web guiding with its intuitive HMI and robust control architecture, reducing operational complexity and enhancing production efficiency.

• Mid-Range Power with Energy Efficiency: The XPC-100M delivers 100W power output, optimized for EWD-U300 actuators in mid-weight web applications like label printing or fabric slitting. Unlike low-power controllers that struggle with moderate tensions or high-speed lines, the XPC-100M balances energy consumption with performance, offering 24VDC operation that aligns with most industrial setups.
• CAN2.0 for Agile Communication: Leveraging the CAN2.0 protocol, the controller achieves millisecond-level response times when paired with BEDOOK’s WS-UT/IR series sensors. This rapid feedback loop is critical for correcting deviations in real time, such as in flexible packaging lines where material speeds exceed 50 meters per minute. Competitors using legacy RS-232 protocols often introduce delays, leading to inconsistent web alignment.
• Intuitive Touchscreen Interface: The 4.3″ TFT touchscreen HMI provides a user-friendly dashboard for monitoring web position, setting deviation limits, and adjusting PID parameters. Its icon-driven menus reduce training time, unlike controllers with cryptic button commands. For example, operators can switch between “Edge Guide” and “Center Guide” modes with a single tap, enhancing flexibility during material changes.
• Four-Channel Isolation for Noise Immunity: With 4 channels of bidirectional optocoupler isolation, the XPC-100M filters out electrical noise from motors, inverters, or other machinery. This feature is vital in environments like paper mills or automotive assembly lines, where EMI can disrupt sensor signals. Competitors’ controllers without full isolation may exhibit erratic behavior, leading to costly rework.
• Modular Actuator Compatibility: The controller supports EWD-U300 and EWD-Z300 actuators, offering flexibility for both horizontal and vertical web guiding setups. This modular design allows users to repurpose the XPC-100M across different machines, reducing equipment redundancy—a key advantage over brand-locked controllers.
• Compact Design for Space-Saving Integration: At just [dimensions], the XPC-100M fits into tight control panels, making it suitable for retrofitting older machinery. Its DIN rail mounting option further simplifies installation, contrasting with bulkier competitors that require custom mounting solutions.

Product Parameters

Product Applications

• Label & Flexible Packaging: Controls web alignment in narrow-web presses, ensuring precise die-cutting and laminating of labels and pouches.
• Textile Slitting & Rewinding: Guides lightweight fabrics or non-wovens in roll-to-roll processes, preventing edge curling and ensuring uniform roll diameters.
• Paper Converting: Manages tension in paper napkin or tissue production lines, minimizing waste from misaligned webs during folding and packaging.
• Printing & Binding: Aligns sheets in offset printing or bookbinding machines, reducing misregistration errors in multi-color printing applications.
• Plastics Extrusion: Guides thin plastic films during extrusion, ensuring consistent thickness and edge quality for products like shrink wraps or agricultural films.

Product Summary

The XPC-100M Web Guiding Controller offers 100W CAN2.0-driven control for mid-range web applications, ideal for label printing and textile slitting. It’s 4.3″ HMI and 4-channel isolation ensures intuitive operation and noise-free performance, making it a reliable choice for precision-driven industries.

Built with IP50 protection and a compact design, this controller withstands industrial environments while fitting into tight spaces. BEDOOK’s emphasis on modularity and ease of integration makes the XPC-100M a versatile solution for manufacturers seeking to optimize web guiding without compromising on space or scalability.